A vision for a mobile robot

Oct 28, 2024

JTA Connection from Finland is a leading supplier of tailored automation solutions for production and logistics. A key element: mobile robots that perform demanding tasks, such as the transport of goods, with great flexibility. Safety laser scanners ensure the safety of people and also the localization and navigation of these autonomous mobile robots (AMRs).

JTA Connection uses safety laser scanners for mobile robots to automate production and logistics.
JTA Connection uses safety laser scanners for mobile robots to automate production and logistics.

“Productivity, profitability, speed and safety are our mission,” says Juho Pulakka, Technical Director of JTA Connection Oy and adds: “All of our solutions are based on the requirements of our customers.” The company commenced its work in 1998 with “one man and one delivery van,” as the Chairman of the Executive Board Timo Ahonen recounts – beginning with installation work and monitoring of electrical systems. The company’s sales exceeded the €1 million threshold in 2006, and last year it was already €18 million with 110 employees.

The solutions from JTA Connection can roughly be divided into robotic and machine service cells, indoor logistics and material management solutions as well as digital services. Its customers include the metal and machine construction industry, conveyor technology companies, breweries and forestry.

SICK is the right partner for them when it comes to sensor technology. “The collaboration has steadily grown and SICK is one of our most trusted suppliers. Our discussions are always frank, we can always trial solutions first, and SICK offers regular product and safety training sessions,” says Ahonen.

 

A mobile robot for manufacturing

The mobile robot from JTA Connection comprises a mobile platform and a structure. In its simplest form, the structure might be, for example, a hoisting device that lifts a pallet so that the mobile robot can transport it to another location. A complex structure, for example, is a robot on the platform.

Localization and navigation of the mobile robot occurs via the functionality of the safety laser scanner from SICK. With its help, a map of the working area of the mobile robot is created so that it can find its way around reliably during operation.

Safety controllers
The software-programmable safety controller
Flexi Soft
Safety laser scanners
The smallest safety laser scanner from SICK – extremely rugged and highly precise
nanoScan3
The rugged safety laser scanner – extremely intelligent
microScan3

Position and environment always in view

The mobile robot requires no pre-manufactured physical controller. A map is programmed in the device’s memory that allows it to continuously recognize its position in its environment and act accordingly. With the help of the laser scanner, the mobile robot precisely detects walls or obstacles in its environment and also further away. The AMR acts very autonomously in its operation. It selects the most economical route from one destination to another and looks out for obstacles and people in its environment as well as other vehicles. When it encounters an obstacle, it goes around it and, if necessary, selects an alternate route.

Sophisticated: the AMR shifts the conveyor belt for the blocks for filling a machine from ST-Koneistus.
Sophisticated: the AMR shifts the conveyor belt for the blocks for filling a machine from ST-Koneistus
Sophisticated: the AMR shifts the conveyor belt for the blocks for filling a machine from ST-Koneistus.
Sophisticated: the AMR shifts the conveyor belt for the blocks for filling a machine from ST-Koneistus

JTA Connection has the right size and flexibility

“Our strength is that we focus fully on the requirements of our customers,” says Janne Seikola, Sales Manager at JTA Connection and adds: “Our in-house manufacturing facility ensures a high level of flexibility in the implementation and delivery time. Furthermore, we are also large enough that our larger customers can feel confident in using our services.”

What distinguishes JTA Connection from its competitors, according to Seikola, is that the company not only delivers a robot cell but also offers further advantages for the customer, e.g. application development, production management, and everything from design to manufacturing right through to installation, commissioning and maintenance.

 

Mobile robots in use at family business

A longstanding customer of JTA Connection is the family business ST-Koneistus Oy, which is one of the leading suppliers of hydraulic blocks and components in Europe. “Our product portfolio is very broad and we have customers from machine builders right through to windmill builders,” says Hannu Tapio from ST-Koneistus.

Juho Pulakka (left) and Hannu Tapio (right) discuss the programming of the mobile robot.
Juho Pulakka (left) and Hannu Tapio (right) discuss the programming of the mobile robot .
Juho Pulakka (left) and Hannu Tapio (right) discuss the programming of the mobile robot.
Juho Pulakka (left) and Hannu Tapio (right) discuss the programming of the mobile robot .

The proprietor Tommi Peltonen already had the idea some time ago to automate the internal logistics using a mobile robot. “That was new at the time, but fit perfectly into our concept,” says Tapio and adds: “The warehouse does not need to be located right next to the machine tool, but can be positioned elsewhere depending on the situation.”

The autonomous mobile robot is a great help to Tapio and his team and also relieves people in other areas. The dynamic environment and limited space are a challenge for the system, but it has been operating well under the difficult conditions. In future, the mobile robots will not only be used to move parts, but also to exchange dies in the machine tools.

 

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